Flotation Machine

Flotation machine is for processing minerals by means of froth flotation, which is a process for separating minerals from gangue by taking advantage of differences in their hydrophobicity.

Brief Introduction of Flotation machine

Flotation machine is for processing minerals by means of froth flotation, which is a process for separating minerals from gangue by taking advantage of differences in their hydrophobicity.

Introduction of Flotation machine

Flotation machine is for processing minerals by means of froth flotation, which is a process for separating minerals from gangue by taking advantage of differences in their hydrophobicity.

Hydrophobicity differences between valuable minerals and waste gangue are increased through the use of surfactants and wetting agents. The selective separation of the minerals makes processing complex ores economically feasible. The flotation process is used for the separation of a large range of sulfides, carbonates and oxides prior to further refinement. Phosphates and coal are also upgraded by flotation technology.

The application of Flotation machine

Flotation is a selective process and can be used to achieve specific separations from complex ores such as lead-zinc, copper-zinc, etc. Initially developed to treat the sulphides of copper, lead, and zinc, the field of flotation has now expended to include platinum, nickel, and gold-hosting sulphides, and oxides, such as hematite and cassiterite, oxidised minerals, such as malachite and cerussite, and non-metallic ores, such as fluorite, phosphates, and fine coal.

Types of flotation machine

Industrial flotation machines can be divided into 5 classes, mechanical agitation flotation machine, pneumatic flotation machines, flotation column, airlift flotation machine, froth separation flotation machines.

At present, the mechanical flotation machine is the most commonly used in industry, followed by the column flotation which has recently set off hot spot, the pneumatic type and froth separation are not common.

The structure of flotation machine

Flotation machine is composed with slurry tank, agitator device, mineralized froth discharging system, electromotor, etc.

1. Slurry tank: mainly consist of a slurry inlet, slurry tank and a gate device for controlling the slurry volume, welded with steel plate.

2. Agitator: slurry tank have a series of the mechanically driven impeller that disperses the air into the agitated pulp.

3. Mineralized forth discharging: the useful minerals are enriched in the foam, scraped out, dehydrated, and dried into concentrate products.

How to choose a suitable flotation machine?

1. The throughput capabilities of various cell designs will vary with the ore property (beneficiability, size, density, grade, pulp, PH, etc.). In the case of ore easy separated, and a small amount of air inflation required, may choose a mechanical flotation machine; if the minerals with coarse size, proper to choose the KYF, BS-F, ore CLF type; what's more, when in case of ore easy separated, fine particles, high grade, low PH, flotation column is the best, especially in the concentrating process.

2. There is a difference between the process of concentrating, rough selecting. Thin froth layer is better for separate mineral particles, thus may not choose a large air inflation flotation machine.

Technical parameter of flotation machine

Model Volume Cell size Impeller Dia. Impeller speed Capacity Power Singe cell weight
m3 mm mm r/min m3/min kw kg
XJK-3A 0.35 700×700×700 300 483 0.18-0.4 2.2/0.55 430
XJK-4A 0.62 820×900×850 350 400 0.3-0.9 3/1.1 755
XJK-5A 1.1 1100×1100×1000 500 330 0.6-1.6 5.5/1.1 1416
XJK-6A 2.8 1750×1600×1100 600 280 1.5-3.5 11/1.1 2113
XJK7A 5.8 2200×2200×1200 750 240 3--7 22/1.5 3400
SF-0.37 0.37 700×700×750 296 386 0.2-0.4 1.5/0.55 468
SF-0.7 0.7 820×900×950 350 400 0.3-0.9 3/1.1 805
SF-1.2 1.2 1100×1100×1100 450 312 0.6-1.2 5.5/1.1 1373
SF-2.8 2.8 1700×1600×1150 550 268 1.5-3.5 11/1.5 2138
SF-4 4 1850×2050×1200 650 220 2--4 15/1.5 2582
SF-8 8 2200×2900×1400 760 191 4--8 30/1.5 4129
SF-10 10 2200×2900×1700 760 191 5--10 30/1.5 4486
SF-16 16 2850×3800×1700 760 191 5--16 30×2/1.5 8320
SF-20 20 2850×3800×2000 760 191 5--20 30×2/1.5 9828